WARNING: This summary deals with open flames, dangerous voltages, cold and hot pieces of glass (which may cut and burn you). As usual I'm not responsible for any injuries concerning yourself (or other people) or damages to your equipment and property (or the property of other people) caused directly or indirectly by anthing on this website. YOU HAVE BEEN WARNED.

Electrically heated glass

I heard that glass, which is an isolator at normal temperatures will get conductive if heated to red heat. Of course, I had to try this.

Prerequisites

At first, I needed some glass. Additionally I needed some something to heat it till it was conductive enough to hold the temperature by passing current through it. I used a propane torch which is not the best way (would be easier if it was hotter) but sufficient. The last thing is current (and voltage of course, as we need power). I expected to need more power than my bench supplies can deliver so I used a phase controlled modulator (aka a dimmer) which got plugged into outlet. Additionally it is always a good idea to use AC with wich setups because with DC the ions may get seperated. (Well, I don't know if that is true for glass but with liquids it is.)

First try

I fired up the propane torch and heated a drop of glass which I placed between two steel electrodes (paper clip wire in my case), because the laborytory clips should stay cool. That's why I used long, thin electrodes which allow a temperature gradient to build up along them. I switched on the dimmer and cranked it up as little as I could and - Peng!. The dimmer's fuse blew (and the triac too. Doh!). It seems like the glass heated up a bit, making it more conductive, which heated it up, which made it more conductive,... Within a fraction of a second, just before the fuse blew, a small white (yes, white not red!) glowing spark jumped out of the glass drop. Of course I expected the glass to have a negative temperature coefficient, that's why it gets conductive, but not that extreme.

Second try

Obviously I needed some sort of current limiting. I tried a 100W light bulb in series but I felt that more power would be interesting so I switched to a 750W hot plate (which was kept cool by a pot of water onto it). Note that only a fraction of this power goes into the glass. The voltage drop of the glass is not very high so it would have been more efficient to use a lower voltage source but I had nothing matching. I wound the electrodes spiral like to keep the glass from flowing away and dripping down. (It still flows somewhat but I simply put a new piece of glass onto the top electrode from time to time which melts and compensates the loss.) If run very hot the glass drop glows so bright that looking into it is very uncomfortable.

Notes:

Further tests

I've hooked up a voltmeter and current meter. The voltage is always in the range of 15V to 25V (with my electrode and gap size). At maximum power it runs at about 20Vrms and 3Arms and thus consuming about 60W (if there is no phase angle between current and voltage. I didn't measure that but it should act mostly resistive as it has to dissipate heat.). These 60W are enough to keep it glowing hot and bright because there is only a small amount of heat transfer. The glass turns first greenish and then black after a while because of the impurities from the wires etc. which accumulate in the glass.

Pictures

First try

Later tries


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Copyright (C) 2008 by Wiesner Thomas

Last change: April 11th 2008